The holes the pivots rotate in should be perfectly circular and fit the pivots. Worn holes become oval and worn pivots become too small for their holes. This becomes more critical the nearer the escape wheel it occurs and can cause considerable loss of power. The cure is to fit new bushes to the holes.
There is a wide range of bushes to choose from, and it is best to purchase an assortment of standard brass bushes in a compartmented box. If any size gets used up first, you can buy replenishments. Before you consider bushing a hole, overhaul the pivot.
From the assortment select the bush with the nearest internal diameter hole to suit the pivot in question. Using an variety of cutting broaches , enlarge the hole until the bush almost fits.
Using a tap wrench and broach.
Always broach from the inside of the clock plate because the broaches are tapered and so the bush will not be able to come out. There are many sizes of broach available and it is not practical to purchase them all. You will find the outside diameters of many of the brass bushes are the same. To start with you will need cutting broaches that will make a hole those sizes, plus a few for the inner holes.
Always keep the broach at right angles to the plate. You can either fit a wooden handle to the broach, or use a tap wrench which will give you more control over keeping it straight. Stop when you have a hole almost as large as the outside of the bush. Place the clock plate on a flat stake or anvil and press the bush into the hole as far as it will go.
Hammering the bush home with a clockmaker's hammer.
Hammer it home with a clockmakers hammer . The riveting effect of the hammer will spread and harden the bush. File away any surplus brass protruding from the plate but avoid scratching the surface. The shape of a bulls foot file allows you to file without touching the surface.
A bulls foot file will not damage the surrounding area.
A counter-bore counter-bore is also excellent for removing surplus bushing. Insert a pin into the hole in the counter-bore to help locate it. This will ensure it rotates over the bush and does not slip off.
Using a burr remover to remove excess bushing.
If an oil sink was there originally, then another is easily made with an oil sink cutter.
Making the oil sink.
Finally broach out the bush to suit the pivot using one of a set of small broaches held in a pin vice or with its own handle. The finished hole should not restrict the pivot in any way, and should allow enough freedom for the arbor to move freely between the plates when the clock is turned upside down.
Polishing (smoothing) broaches are available to bring the inside of the pivot hple to a perfect finish.
Repeat this procedure for all the badly worn holes. Some repairers feel that all holes should be re-bushed when overhauling a worn clock. Generally, the larger the pivot, the less critical the fit.
Repairing Your Own Clocks by Mervyn Passmore